Benefits of Manufacturing Facility Lighting Retrofits

Retrofitting Lighting Systems

Retrofitting a production facility’s lighting has many benefits. So many manufacturing facilities use metal halide high bay fixtures or other fluorescent lighting. While these have advantages over some other systems, LED lighting offers many benefits making a retrofit a sound business decision. Every business wants to lower its operating costs, maximize productivity, and increase employee morale. Installing the latest lighting systems can achieve all three.

Cost-Effective

Cost savings are the obvious benefit. Utility costs can be reduced by as much as 70%, but even a 30 – 50% saving can make a lot of sense when taken over three or four years. This sort of saving not only delivers a quick ROI, but in future years it continues to deliver lower costs. Motion sensors mean that local area lighting can be dimmed when that area is free of activity and instantly fully illuminated when the sensors detect activity.

In many states, there are rebates and incentives to companies which install new lighting and reduce energy use. We are experts in navigating how you can qualify for the rebates and incentives and will handle it on your behalf. Those incentives deliver even faster ROI.

Another potential saving from an LED lighting system is that the heat generated by older systems disappears. That can have a direct impact on cooling needs and A/C costs.

Higher Productivity, Safety, and Morale

Employees working in a well-lit area are less likely to make simple mistakes, for no other reason than they can see exactly what they are doing. Better lighting also improves safety levels. When employees see well, they automatically avoid potential mishaps and accidents. Nothing disrupts productivity and lowers morale like a serious accident.

On a minor note, LEDs do not buzz, so that little irritation disappears, which can also improve morale and productivity.

No Productivity Disruption

We will work around your systems and schedules to ensure your productivity is not disrupted. Many manufacturing facilities have regular preventive maintenance, repair, and new equipment installation events. We can work with your teams to do our work while projects like these are in hand.

The Takeaway

There are many benefits, both immediate and long-term, to retrofit your manufacturing plant’s lighting system. The decision is based on knowledge, so if you would like to learn more and arrange an initial consultation, please just click here to contact us.

A Commercial Retrofit Is a Long Term Investment; Plan Carefully

Since most high-quality LED fixtures are rated for 250,000 hours or 20+ years of continuous 24 hour use, building owners considering a commercial lighting retrofit should realize that they are investing for the long-term.  A properly done LED retrofit requiring minimal or no maintenance will stay in place more than a decade.  Rather than relying only on the initial cost of fixtures and installation to evaluate return on investment, owners and managers should calculate the cost of ownership over the entire life of the project.

Of course, payback periods differ depending on what you are retrofitting.  For instance, changing from incandescent lighting to LED fixtures can result in a payback period less than a year.  On the other hand, retrofitting fluorescent tube fixtures with LED tubes takes a two-year payback while switching from fluorescent fixtures to LED tubes may provide a three-year payback.  Rebates and other incentives can lessen these payback periods.

Likewise, the quality of the site visit, the proposed layout, installation and customer service plan are more significant for LED retrofits than for metal halide or fluorescent retrofits requiring maintenance every 2-3 years.  While an LED retrofit doesn’t last forever, it comes close and deserves the extra care.

Considering LED’s longevity, it’s important to identify the right LED product for the project, such as LED color which varies from a very bright blue suitable for parking lots to a medium blue for an office setting and perhaps a warmer range for break areas.

Although return on investment accelerates when companies capitalize on funding opportunities, the funding process is often complex with many requirements including submitting the correct form at the right time and specific inspection criteria.  Choosing a company experienced in working with utilities and other funding agencies, really streamlines the funding process.  In addition, utilities often require that a participating contractor be in the loop to obtain funding for a building retrofit.

To optimize the return on a commercial lighting retrofit, building owners and managers should work with a partner who stays up-to-date with the latest advances in LED products and who is proficient in sourcing rebates. We’d like to share our expertise with you.  Please contact us for more information.

 

Reduce your Carbon Footprint with LED Lighting

With this winter’s extreme weather, it’s becoming more and more clear that we have to act fast to address the issue of climate change. As a business owner, you’re in a very special position when it comes to reducing your carbon footprint. Not only can this help save the environment, it will also save you money.

Here are some ways investing in LED lighting can help you reduce your carbon footprint and your business expenses:

LED lighting is 50-90% more efficient than conventional bulbs: LED lights use half as much to as little as only a tenth of the amount of energy that conventional lighting uses. This translates directly to a 50-90% saving on your energy expenditures. Not only is this a huge amount of money that very quickly allows your investment to pay for itself, less power needs to be generated for the same amount of lighting, resulting in lowered carbon emissions.

LED lighting lasts up to 15x longer than conventional lighting: How annoying is it when a light bulbs burns out? Not only are you paying for the time to fix it, but also for the tools/equipment need to fix it or the down time for the area that it may affect. LED lights last up to 250,000 hours – that’s 15x longer than the average HID bulb or fluorescent lamp. That’s 250,000 hours, 342 months, 20+ years that you can go without having to worry about lighting maintenance. By removing old technology and replacing with LED, this directly translates to lower carbon emissions not to mention better light, improve productivity and incredible energy savings.

LED lights turn on and off instantly: Unlike older technologies like HID or fluorescent, LED lights are instant on/off. With LED we no longer have any long warm-up or cool-down times. Nor do we need our HVAC to work as hard as it once was with these older technologies because LED does not emit any heat. We also now have the ability to implement more advanced lighting controls to not only maximize energy savings, but also to ensure the facility is running at optimal levels.

No matter what size your business is, improving your energy savings is a great investment, both in your company’s competitiveness and in the environment. Contact us today for a free estimate.

Benefits of Manufacturing Facility Lighting Retrofits

Retrofitting Lighting Systems

Retrofitting a production facility’s lighting has many benefits. So many manufacturing facilities use metal halide high bay fixtures or other fluorescent lighting. While these have advantages over some other systems, LED lighting offers many benefits making a retrofit a sound business decision. Every business wants to lower its operating costs, maximize productivity, and increase employee morale. Installing the latest lighting systems can achieve all three.

Cost-Effective

Cost savings are the obvious benefit. Utility costs can be reduced by as much as 70%, but even a 30 – 50% saving can make a lot of sense when taken over three or four years. This sort of saving not only delivers a quick ROI, but in future years it continues to deliver lower energy and operating costs. Lighting controls such as occupancy sensing, task tuning, daylight harvesting, progressive dimming, and automatic setbacks can assist a facility to achieve up to 90% energy savings and maintain safe, comfortable light levels across the facility.

In many states, there are utility rebates and incentives available to companies that install energy-efficient lighting and controls to reduce their energy consumption. We are experts in navigating how you can qualify for these incentives and will handle the application process on your behalf. Those incentives help to deliver an even faster ROI.

Higher Productivity, Safety, and Morale

Employees working in a well-lit area are less likely to make simple mistakes, for no other reason than they can see exactly what they are doing. Improved lighting also improves safety by enabling employees to avoid potential mishaps and accidents. Nothing disrupts productivity and lowers morale like a serious accident.

No Productivity Disruption

We will work around your systems and schedules to ensure your productivity is not disrupted. Many manufacturing facilities have regular preventive maintenance, repair, and new equipment installation events. We can work with your teams to do our work while projects like these are in hand. Our goal is to perform the implementation of your project around your schedule to minimize disruption to your business.

The Takeaway

There are many benefits, both immediate and long-term, to retrofit your manufacturing plant’s lighting system. The decision is based on knowledge, so if you would like to learn more and arrange an initial consultation, please just click here to contact us.

The Importance of Photometrics

When it comes to the lighting you will use in your facility, the photometrics will be a pivotal asset. With these, you will know how the lighting in your facility is seen by the human eye. In other words, it means you will be able to use it to discern which lighting system to go with and the most efficient way to use it.

What is Photometry?

Photometry is the science of measuring light and how the human eye sees it. In basic terms, it is the measurement of how much we can see in a given space. Photometrics show you how intense the lighting is and how much it will allow you to see.

Photometrics are used primarily in relation to lighting technology, in things like photography, audiovisual, and architecture. They can be used to make the lighting of a facility or building much more efficient, saving money on electrical costs.

What will Photometrics Show?

They are engineered to show if a proposed plan will actually meet the lighting specifications of a project or design. They can also be used for an already existing facility to find better and more efficient ways of lighting the facility. You can see why photometrics can be so important to a business owner.

Saving on everyday costs like electric can really make a difference in the overhead costs for a business. Photometrics can help you make those changes you need to cut costs. Without using photometrics, you could be missing out on huge savings in your big picture.

To Wrap Up

As you can see, photometrics are a vital tool when it comes to designing a facility or trying to find some costs to cut. You can even use photometrics when you’re shopping for a new location. Photometrics are a vital tool for every business owner and shouldn’t be overlooked. Contact us today to learn more!

Time to Be “Smart” About Lighting Solutions

In the past several decades, the lighting industry has come a long way, going from incandescent and fluorescent lights to HIDs and LEDs. The 21st century has brought us a new approach to lighting – smart operation.

The power of smart lighting solutions is hard to underestimate. They allow you to save time, money, and effort while taking care of the environment.

IoT and Lighting

IoT (Internet of Things) is a network of devices that collect data from integrated sensors. Then special software processes the data to offer automated solutions to the users.

What does all that have to do with lighting?

1. Smart Light Switches

These switches work as regular switches do, but you can also control them remotely. Meaning, you can turn lights off and on whenever you are not in the building by using an app on your smartphone. You can also set up a schedule according to which the lights will go on throughout the day.

Coupled with motion sensors, these light switches can turn on and off when someone enters or leaves a facility.

2. Smart Bulbs

A smart dimmable bulb can dim without you having to install a dimmer switch. You can control the dimming remotely through an app.

Some of these bulbs can also change color and even play music. We’ll tell you why this seemingly useless feature may be important for a commercial facility later in the article.

Why Should You Consider Smart Lighting Solutions?

Changing a light bulb seems easier and cheaper than investing in an IoT-enabled lighting source. However, with time, you can see an impressive ROI.

  • Heightened Security – the ability to manipulate lights remotely can help you ward unwanted guests off your property. This is when the music-playing feature can come in handy.
  • Lower energy bills – remote operation and scheduling options allow you to reduce energy bills tremendously. An LED energy-star certified smart bulb consumes up to 90% less energy than a regular light bulb.
  • Saved money – LED smart lights can work up to 50,000 hours while an average light bulb can’t last longer than 2,000 hours.
  • Impressive convenience – the ability to control when and how your lights work remotely is highly convenient. For example, you can reduce the chances of workplace accidents by regulating the bulb’s brightness at the right time.

Lighting systems are a perfect tool for reaping key benefits of the IoT progress. They are already integrated all over any facility, be it a warehouse or a department store. When fitted with the right equipment, they can collect the necessary information and offer numerous benefits.

Stay on Top of the Latest Technologies with Smart Lighting Solutions

Millions of property owners have made the first steps to making their buildings smart by installing smart lighting solutions. In a few years, the trend is likely to turn into a standard.

Contact us today for more information about smart lighting solutions.

LED Explosion Proof Lighting in Manufacturing Facilities

Lighting is one fixture of a manufacturing facility that has impending dangers. In the industries that operate with hazardous elements such as flammable gases, chemicals, dust, and vapors, lights may cause an explosion and fire. These fixtures may blow and let off a spark that will explode when they ignite any flammable elements.

Therefore, the National Electric Code has set protection techniques that prevent an explosion that is caused by lighting. They involve the installation of LED Explosion Proof Lighting, which helps to avert a fire or explosion.

LED Explosion Proof Lighting

The LED proof lighting involves encasing the light fixtures, to prevent them from being the source of ignition. Their design can withstand an internal explosion and will not spread any sparks from the enclosure. The LED products are of different wattage’s, sizes, and styles, and safeguard everyone in the industry.

Where to install LED Explosion Lighting

The LED explosion proof lighting techniques are approved in specific working environments which are;

Class I Division 1: These are the areas in the industry where flammable vapor, gases, and liquids are applied and always present.

Class I Division 2: These are areas with ignitable vapors, gases, and liquids that are not regularly present in the daily operations.

The Class I ignitable elements include propane, acetylene, benzene, butane, hydrogen, and methane.

Class II Division 1: These are the areas wherein the normal working conditions there are flammable specks of dust.

Class II Division 2:  These are the areas where combustible dust is present during unusual industrial operations.

Class II combustibles include; carbon, charcoal and metal dust, flour, wood, and plastics.

The other is the Class III areas, which are operations where ignitable fibers and materials such as sawdust and cotton are present.

Keep Safe with Explosion Proof Lighting

Keep your industrial facility safe for everyone by installing LED explosion-proof lighting. They will lessen the risks of fire ignition and explosion that cause workplace injuries and accidents. To learn about the ideal light explosion products and have professional installation, contact us. We will help you improve safety and meet the National Electric Code (NEC) requirements at the manufacturing facility.

When Your Business Is Manufacturing, The Lighting Needs To Be Excellent!

If You Don’t Think Lighting Has A Big Effect…..

Maybe it’s because the impact of poor lighting has not been fully realized. When updating our lighting to the best level, we’ll notice improvements in the following 4 areas:

Safety

The average manufacturing facility undoubtedly complies with all government safety regulations. (This article details OSHA’s lighting requirements). This compliance, however, probably doesn’t require optimal lighting. Logically, less than great lighting creates less than great safety. Which allows for excess workplace accidents. Yes, great lighting makes a manufacturing business as safe/efficient as possible.

Mood

A poorly lit work area carries a subliminal message of drudgery. A well-lit facility promotes a positive atmosphere of cutting-edge production. In other words, it’s where you’ll find the winning team. Improved morale is the intangible by-product.

Productivity

When a manufacturing business provides a premium workplace, it’s reasonable that productivity will reach its apex. It’s reasonable because a premium workplace can’t possibly provide an obstacle to peak performance. If production lacks, a properly illuminated facility is not the culprit.

Expense

Lighting improvements cut expenses in more ways than one. Increased productivity is, in effect, equal to reduced expense. Also, less workplace injuries equate to cutting unnecessary expense at an Olympic level. But, the obvious savings come in the form of state-of-the-art lighting fixtures and lamps. Modern lighting technology operates at a tremendously low cost. Today’s lighting lineup is amazingly energy-efficient.

Design Considerations for Manufacturing Lighting

Many elements go into creating a successful manufacturing facility, and good lighting is one component that should not be overlooked. Good lighting in an industrial facility can keep workers safe and more productive, and a cheerful, well-lit workplace can be good for morale. However careful consideration must be given to the lighting system, since not just any lamp will do.

Cost

In today’s global manufacturing environment there is a level of competition unknown to our predecessors, and companies must keep costs low in order to come out on top. Outdated lighting can eat up large amounts of energy and require frequent, costly bulb replacements. Less money spent on operating costs means higher profits overall, so products that offer great performance while keeping plant energy and maintenance costs low are an excellent investment.

Adequate Lighting

Poor light levels can make it more difficult, or even dangerous, for workers to do their jobs. Many tasks performed on the production floor require great attention to detail. In addition, safety is of the utmost importance in a manufacturing facility and workers must have adequate lighting to avoid any potential hazards. Manufacturing plants often have high ceilings, so lights must be powerful enough to reach the work floor. Consideration should also be given to color and placement of lights to optimize lighting levels in the facility.

Resilience

Finally, the conditions found in an industrial environment are harsher than those of, say, a shopping mall or high school gymnasium. Manufacturing lighting must be resilient enough to withstand harsh conditions like high humidity, heat, vibrations, chemicals and large equipment that could damage it.

At Relumination, our seasoned professionals are well-versed in manufacturing lighting design and will work with you to design a lighting layout that is ideal for your facility.